TPM research workshop

     In industrial production, the choice of maintenance strategies significantly impacts a company's efficiency, costs, and competitiveness. This is especially true in the automotive industry, where production line downtime can result in substantial financial losses. This article compares two primary approaches: run-to-failure (reactive maintenance) and preventive maintenance, evaluating their cost-effectiveness in practice. Run-to-Failure Maintenance (Reactive Maintenance)      The essence of run-to-failure maintenance is to use equipment until it breaks down, with repairs conducted only after failure occurs. The advantage of this method is minimal maintenance expenditure until a malfunction happens. Components are utilized to their maximum lifespan. However, this strategy has significant drawbacks: unexpected downtime reduces production reliability and predictability, increases the risk of severe secondary failures, and leads to higher repair cos...

       In the modern industrial world, maintenance and asset management play a crucial role in competitiveness, cost efficiency, and sustainability. Proper maintenance strategies not only minimize failures and optimize production but also contribute to better resource utilization and environmental considerations. Numerous organizations worldwide work to develop and standardize maintenance procedures while helping professionals apply the latest technologies and methods. This article presents the most important international and regional organizations, detailing their industry roles, establishment, innovations, and key activities that support the continuous development of the industry. International Maintenance Organizations 1. EFNMS (European Federation of National Maintenance Societies) Established: 1970s, Europe Founders: European industrial companies and maintenance experts Industries: Manufacturing, energy, chemical, transportation A...

         As industries across the world face growing challenges in efficiency, sustainability, and reliability, the role of maintenance management has never been more critical. Various international organizations have been working independently to develop maintenance standards and best practices. However, a lack of coordination between these bodies has led to fragmentation, inefficiencies, and missed opportunities for global optimization. Establishing a unified global maintenance strategy would enhance collaboration, promote standardization, and drive innovation across industries. The Need for a Global Maintenance Strategy 1.      Standardization and Best Practices o    A unified strategy would create a consistent framework for maintenance standards, ensuring compatibility across industries and regions. o    Organizations such as ISO, IFMA, and SMRP have developed guidelines, but their independent efforts could...

The Role of AI in Maintenance: Opportunity or Lagging Behind? In the field of industrial maintenance, AI is playing an increasingly significant role, providing substantial advantages not only for large multinational corporations but also for smaller manufacturing plants. However, while some companies swiftly adapt to new technologies, others are falling significantly behind. Is AI truly the key to the future of maintenance, or is it just a trendy buzzword? The Significance of AI in Maintenance One of the greatest advantages of artificial intelligence is predictive maintenance (PdM). AI algorithms can analyze vast amounts of data and predict machine failures in advance, thereby reducing unplanned downtimes and repair costs. Machine learning-based models continuously learn from sensor data and machine operations, enabling increasingly accurate predictions over time. Challenges for Regional Manufacturing Plants In Hungary, many small and medium-sized enterprises (SMEs) in rura...