TPM research workshop

Introduction      Restarting production after maintenance is a critical point in manufacturing processes. While the goal of maintenance is to enhance the reliability and lifespan of machinery and equipment, an improperly managed restart process can lead to production downtime, quality issues, and significant cost increases. A well-designed and optimized restart strategy is essential to ensure continuous and efficient production. In the following sections, we present strategies and tools that help achieve a quick and efficient restart with minimal risk and maximum effectiveness. The Toyota Example: Solutions from the Pioneer of Lean Manufacturing      One of the key elements of the Toyota Production System (TPS) is autonomous maintenance (Jidoka) , which enables machine operators to actively participate in maintenance processes. What is Autonomous Maintenance (Jidoka)? Autonomous maintenance means that production operators take responsibility for machine ope...