TPM research workshop

Introduction      In the modern industrial environment, efficiency and cost-effectiveness play a crucial role in corporate operations. One of the key tools for achieving these goals is DIY (Do It Yourself) maintenance, where minor maintenance tasks are performed not by dedicated maintenance personnel but by operators and machine handlers. In Hungary, this practice is often referred to as autonomous maintenance . This approach not only reduces costs but also contributes to increased production efficiency and minimizes downtime. What is DIY Maintenance in Industry? DIY maintenance refers to basic, simple maintenance activities that do not necessarily require skilled maintenance personnel. These tasks typically include: ·        Daily inspections : Cleaning machines, visual inspections, lubrication. ·        Simple repairs : Tightening loose screws, replacing clogged filters. ·     ...

       Optimizing maintenance and reducing costs are crucial for every industrial company. Many organizations struggle to cut expenses without compromising reliability and efficiency. In this article, we introduce techniques that have been proven to work and support them with real-life examples and success stories. 1. Implementing Predictive Maintenance      One of the most effective cost-reduction methods is the adoption of predictive maintenance. Traditional preventive maintenance often leads to unnecessary expenses, whereas predictive techniques allow maintenance to be performed only when truly needed. Real-life example: An automotive manufacturer installed sensors on its most critical machines to collect real-time data on vibration, temperature, and energy consumption. By analyzing this data, they predicted potential failures in advance and reduced unexpected downtimes by 25% through targeted interventions. 1. Vibration Sensors ·  ...

     In industrial production, the choice of maintenance strategies significantly impacts a company's efficiency, costs, and competitiveness. This is especially true in the automotive industry, where production line downtime can result in substantial financial losses. This article compares two primary approaches: run-to-failure (reactive maintenance) and preventive maintenance, evaluating their cost-effectiveness in practice. Run-to-Failure Maintenance (Reactive Maintenance)      The essence of run-to-failure maintenance is to use equipment until it breaks down, with repairs conducted only after failure occurs. The advantage of this method is minimal maintenance expenditure until a malfunction happens. Components are utilized to their maximum lifespan. However, this strategy has significant drawbacks: unexpected downtime reduces production reliability and predictability, increases the risk of severe secondary failures, and leads to higher repair cos...

       In the modern industrial world, maintenance and asset management play a crucial role in competitiveness, cost efficiency, and sustainability. Proper maintenance strategies not only minimize failures and optimize production but also contribute to better resource utilization and environmental considerations. Numerous organizations worldwide work to develop and standardize maintenance procedures while helping professionals apply the latest technologies and methods. This article presents the most important international and regional organizations, detailing their industry roles, establishment, innovations, and key activities that support the continuous development of the industry. International Maintenance Organizations 1. EFNMS (European Federation of National Maintenance Societies) Established: 1970s, Europe Founders: European industrial companies and maintenance experts Industries: Manufacturing, energy, chemical, transportation A...